Have Any Other Research Projects Evolved from Your Findings?
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I agree with you that it strikes the ear as sounding high principled but perhaps not practical. However, Im fundamentally an empiricist, so I have to go back to what we have observed. In organizations in which managers really live by these Rules, either in the Toyota system or at sites that have successfully transformed themselves, there is a palpable, positive difference in the attitude of people that is coupled with exceptional performance along critical business measures such as quality, cost, safety, and cycle time.
Have any other research projects evolved from your findings?
We titled the results of our initial research “Decoding the DNA of the Toyota Production System.” Kent and I are reasonably confident that the Rules-in-Use about which we have written are a successful decoding. Now, we are trying to “replicate the DNA” at a variety of sites. We want to know where and when these Rules create great value, and where they do, how they can be implemented most effectively.
Since we are empiricists, we are conducting experiments through our field research. We are part of a fairly ambitious effort at Alcoa to develop and deploy the Alcoa Business System, ABS. This is a fusion of Alcoas long standing value system, which has helped make Alcoa the safest employer in the country, with the Rules in Use. That effort has been going on for a number of years, first with the enthusiastic support of Alcoas former CEO, Paul ONeill, now Secretary of the Treasury (not your typical retirement, eh?) and now with the backing of Alain Belda, the companys current head. There have been some really inspirational early results in places as disparate as Hernando, Mississippi and Poces de Caldas, Brazil and with processes as disparate as smelting, extrusion, die design, and finance.
We also started creating pilot sites in the health care industry. We started our work with a “learning unit” at Deaconess-Glover Hospital in Needham, not far from campus. Weve got a series of case studies that captures some of the learnings from that effort. More recently, weve established pilot sites at Presbyterian and South Side Hospitals, both part of the University of Pittsburgh Medical Center. This work is part of a larger, comprehensive effort being made under the auspices of the Pittsburgh Regional Healthcare Initiative, with broad community support, with cooperation from the Centers for Disease Control, and with backing from the Robert Wood Johnson Foundation.
Also, weve been testing these ideas with our students: Kent in the first year Technology and Operations Management class for which he is course head, me in a second year elective called Running and Growing the Small Company, and both of us in an Executive Education course in which we participate called Building Competitive Advantage Through