Essay About Lean Principles And Class Exercises

Mgt 4601 – Lean Principles R5
COURSE:         MGT 4601TITLE:        Lean Principles r5TERM:        2015S                                  PROFESSOR:        Dr Robert WeeksRequired textbook(s):  No Text Book required, however the  e text in Course Outline* is an optional reference for students. Various related materials loaded on BB plus course PowerPoints & some printed handout material. Use of Internet resources. This document is subject to change.Weekly Learning Activities:WeekTopicRequired ReadingsProvide chapters and pagesIn-ClassActivitiesProvide as much detail as possibleHybridActivitiesIf not applicable delete columnAssessmentsExplain what each assessment cover and how much they are worth towards final grade. 1 May 4Introduction and course overview of Lean and associated tools and Techniques incl Lean Six Sigma conceptsLean PPT module1aReview posted Module 1a2May 11Tools and Techniques incl Lean Six Sigma conceptsLean PPT 1aLean Definitions, Lean video (SME), Readings on .BB postedPlus review Module 1b3May 18Lean Tools and Techniques incl Lean Six Sigma conceptsLean PPT module 1b Assignment 1 postedFurther Lean discussion,, Lean, wastes, Discussions and in class exercises ,Plant layout exerciseReview Module 1b Assignment Lean Gurus (individ) exercise 15%Group Plant flow exercise  5%4May25Tools and Techniques incl Lean Six Sigma conceptsLean  PPT module 1b, HP film on Pull., Six sigma, Lean and Wastes, Cause Effect in class exerciseLean related videoReview Module 1b and 1cCause/effect exercise in class group 3%Assignment 1 hand in end of week5June 1Lean Tools and Techniques incl Lean Six Sigma concepts and Cause/EffectLean PPT module 1c( Poke Yoke, SMED)Flow chart exercise in class, Process, Push/Pull video & discussion, intro to Value streams and relation to flow, , Review Module 1c Homework Group Fishbone…exercise on petSIM—prod issues 4% of markFlow chart exercise (3%)6June 8Lean Tools and Techniques incl Lean Six Sigma concepts and, DMAIC. Plus various Lean/quality  Tools ( Fishbone/Cause effect)Lean  PPT module 1c5S, JIT, Poke Yoke, SMED Supply Chain, Lean related materials.Work on Poke Yoke exercise in class Groups  Review Module 1c & petSIM p190 through 213 related to Cause and Effect exercise on petSIM related to product issue. Also other JIT Lean PPTs.Poke Yoke Exercise in class 5% hand in after mid term.7June 15Discuss Final project ( 3D printing/Robotics company etc)  Work on other Lean materials ( Poke Yoke, DOE, JIT,SMEd  etc) ,Review for mid termPosted materials PPTs etc. 5s, SMED, Poke Yoke etcView Materials posted on Final project plus videos. Discuss.Extra Value Stream mapping materials.( Learning to See)JIT, Lean, Supply chain set ups etc.to review after mid term.Review JIT, Lean etc materials ( PPTs) Plus Review Modules Lean 1a,b,c for mid term8June 22Mid Term ExamMid term 20%9June 29Summer Break10July 6Lean Six sigma and Supply chainPosted materials  DOE, ANOVA, In class discussions, videos, presentations DOE  simulations/practice at various skills Review posted materials PPT sDOE/ANOVA/Data Analysis  exercise and write up 10%Hand in July 21st11July 13Lean Six sigma and Supply chainLearning to See(VSM) and JIT PPT posted on BB Discussion/overview plus further final project discussion ( Supply chain related).Review mid terms.Review posted materials. PPT sHand in pet SIM fishbone exercise..Teams.. by July 17th12July 20Lean Six sigma and Supply chainPull., JIT, VSM, Data Analysis PPTPull Exercise Learning to See PPt and JIT/Pull PPT materials( incl Exercise)Pull Exercise,( VSM & Learning to See) . Class exercise 5% mark13July 27Lean Six sigma and Supply chainLean and Supply Chain Mgmt PPTData analysis related to Supply chain issues (e.g.  Least squares fits, Correlation, Product development sales predictions etc)Review Data Analysis PPT.materials on BB In class exercise on Data Analysis 3%14Aug 3Review WeekComplete project or related Exercise. ) Discuss Final Project review and feedbackVarious materials posted on BB   Complete discussion on Various PPT materials ( JIT, Pull, Lean Supply Chain, data analysis)Plus discuss /Assist Final Projects with GroupsReview ….and extra materials for final project, .review of all BB posted materials & exercises  for discussion and use in final project Final Project, supply chain related….27%15Aug 10 Group Project hand inReview Project with teacher Q&A . Review Individual performance in Group effortsHand in project