Operations Strategy for Asian Paints – Case Study – UDHAYAKUMAR G
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Operations Strategy for Asian Paints
OPERATIONS STRATEGY FOR ASIAN PAINTSAnantu SatishDivya ManmadhanG VishodhanNandakumar A SP Goda DeviSanjhay RSaranya KrishnanShajeem HassanUdhayakumarOPERATIONS STRATEGYOperations department in paint industry deals with planning production and control, inventory management, quality control, logistics, R&D and maintenance. Operations department structure[pic 1]Number of Plants1Plant capacity 30,000 KL/annumCapacity utilization (60% of plant capacity)18,000 KL/annum30,000KL/ annum is the actual plant capacity. As it’s already an existing company the maximum utilization of the plant is 60% of the actual capacity.Working time of plant workers2 Shifts of 8 hoursFirst shift7am – 3pmSecond shift3pm – 11pmColour variants offered[pic 2][pic 3][pic 4][pic 5][pic 6][pic 7][pic 8][pic 9][pic 10][pic 11][pic 12]Quality Test ConductedMainly four types of quality tests are done, which are as followsViscosity – It is used to measure the thickness of the paint. Viscometer is the instrument used for measuringSpecific gravity- Used to measure the density of the paint. Instrument used is pyknometersDestructive testing- Used during the development stage of the product and depends upon the customer requirementsEnvironmental compliance testing- Used to test the safety of the environment hence it would not causes any harm to the environment. OPENING STOCKRaw material inventoryRaw MaterialsQuantityTio21000kgZinc oxide1000kgAlkyd resins500kgEpoxy resins500kgTalc100kgLime100kgClay100kgPetrolemun distallate250LtrEsters 250LtrGlycolethers250LtrTurpentine100LtrVinly and acrylic emulsion250LtrPolyurethanes250LtrRedYellowBlueWhiteBlack6060606060606060606060606060606060606060Finished goods inventoryProductsQuantity(KL)All weather guard300Water proof paint300Ultima premium300Luxury wall finish300Bill of materialsPurchase NumberMaterialsPrice per UnitUnitQuantityTotalRaw Materials1000Prime PigmentsTitanium Dioxide205kg70001435000Zinc Oxide250kg500012500001001Resins1762500Alkyd Resin250kg2000500000Epoxy Resin250kg20005000001002FiltersTalc250kg500125000Lime250kg500125000Clay250kg5001250001003Solvents375000Petroleum Distillate50ltr100050000Esters50ltr100050000Glycol ethers50ltr100050000Turpentine50ltr50025000Vinyl and Acrylic emulsion50ltr100050000Polyurethanes50ltr100050000275000ContainersPlastic Containers10041ltr Plastic Container100nos.1000010000002ltr Plastic Container150nos.1000015000005ltr Plastic Container500nos.15000750000010ltr Plastic Container1000nos.200002000000020ltr Plastic Container1500nos.2000030000000Total65825000
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By: UDHAYAKUMAR G
Submitted: September 23, 2018
Essay Length: 622 Words / 3 Pages
Paper type: Case Study Views: 185
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